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Universal joint

Mechanisms · Cardan joint kinematics

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How can a spinning shaft turn a corner — and why does it speed up and slow down when it does?

A universal joint links two shafts that meet at an angle, using two forks joined by a small cross. It lets a car’s engine drive wheels that bounce up and down, or a steering wheel turn a shaft that bends round the engine. But when the shafts are bent, the output speeds up and slows down twice every turn, even though the input turns steadily.

A Cardan (Hooke’s) joint transmits rotation between two intersecting shafts through a cross whose two trunnion axes are held by perpendicular yokes. Because the cross must rock to satisfy both yokes, the output speed fluctuates between ω cos β and ω/cos β twice per revolution unless a second, correctly phased joint cancels the error.

Key facts

Angle relation
tan θ₂ = tan θ₁ / cos β
Speed ratio range
cos β ≤ ω₂/ω₁ ≤ 1/cos β
Fluctuation frequency
2 cycles per shaft revolution
At β = 30°
ratio 0.866–1.155; phase error up to ±4.1°
Typical working angles
vehicle driveshafts ≈ 1–8°; steering columns up to ≈ 30°+
Constant-velocity fix
two joints in phase, equal angles (Z or W layout)

Parts you can explore (10)

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