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Electromagnetism & electronics

Hybrid stepper motor

Electromagnetism · Motors

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How does a 3D printer move its nozzle to exactly the right spot, again and again, without measuring it?

A stepper motor does not spin smoothly like a fan motor — it turns in tiny, exact clicks, 200 per full turn. Its centre has rows of little teeth and a magnet, and the outer part has electromagnets that can be switched on and off in turn. Each switch pulls the teeth round by one click, so counting the clicks tells you exactly how far it has turned.

A hybrid stepper motor converts each change in the currents of its two phase windings into a fixed increment of shaft rotation, typically 1.8° (200 steps per revolution). It combines toothed variable-reluctance geometry with an axial permanent magnet, so the rotor is pulled into a definite position set by which stator poles are north or south.

Key facts

Full-step angle
1.8° (200 steps rev⁻¹); 0.9° types also common
Rotor teeth
50 per cap, two caps offset by 3.6°
Stator
8 poles, typically 5–6 teeth each at ≈ 7.2° pitch
NEMA 17 frame
42.3 mm square
Holding torque (NEMA 17)
≈ 0.2–0.6 N m
Rated phase current
≈ 0.5–2 A

Parts you can explore (10)

In the 3D model

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