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Electromagnetism & electronics

Electromechanical relay

Electromechanical · Switching

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How can the tiny current from a light switch or a microchip safely turn on a big motor or heater?

A relay is a switch worked by a magnet instead of a finger. A small current through its coil makes an electromagnet that pulls a metal plate down, and the plate pushes a springy contact from one position to another. The coil circuit and the switched circuit never touch, so a weak signal can safely control a powerful one.

An electromechanical relay uses a small coil current to magnetise an iron circuit, pulling a hinged armature across an air gap so that a moving contact changes from its normally-closed to its normally-open position. Because the coil and the contacts are electrically isolated, a few hundred milliwatts can switch kilowatts in a completely separate circuit.

Key facts

Typical coil power
≈ 0.2–0.9 W (PCB relays)
Typical contact rating
≈ 5–16 A at 250 V AC (general-purpose)
Operate / release time
≈ 5–15 ms / ≈ 2–10 ms
Must-operate voltage
≤ ≈ 70–80% of nominal
Mechanical life
≈ 10⁷ operations (no load)
Model coil
12 V, 400 Ω → 30 mA, 0.36 W; pull-in ≈ 9.0 V

Parts you can explore (10)

In the 3D model

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