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Single-plate dry clutch

Mechanisms · Automotive drivetrain

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How can a car’s engine keep running while the wheels stand completely still?

A car’s clutch sits between the engine and the gearbox. A strong spring squeezes a disc between two spinning metal plates, so the engine’s turning is passed on by friction. Pressing the clutch pedal pulls the plates apart, so the engine can spin while the gearbox and wheels stop.

A single-plate dry clutch couples the engine to the gearbox by clamping a friction disc between the flywheel and a spring-loaded pressure plate, so the torque it can carry is set by the clamp force, the friction coefficient and the mean radius of the linings. Pressing the pedal pushes a release bearing against the fingers of a diaphragm spring, which levers the pressure plate away and lets the disc slip or run free.

Key facts

Torque capacity (uniform wear)
T = n μ F (r_o + r_i)/2
Friction faces on a single-plate clutch
n = 2
Lining friction coefficient
μ ≈ 0.25–0.4 (organic), ≈ 0.3 typical
Clamp load, passenger car
≈ 3–9 kN
Diaphragm lever ratio
≈ 3.5–5 : 1 (≈ 4 : 1 here)
Pressure-plate lift when released
≈ 1.5–2 mm

Parts you can explore (12)

In the 3D model

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