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Electromagnetism & electronics

Brushless outrunner motor

Electromagnetism · Motors

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How does a drone motor spin at 30,000 rpm with no brushes and nothing touching inside?

In this motor a ring of magnets on a spinning cup surrounds a star of copper coils that stays still. A small circuit board switches electric current through the coils in turn, so they keep becoming magnets just ahead of the spinning ones and pull them round. Nothing rubs, so it can spin very fast for a long time.

A brushless DC outrunner has stationary three-phase windings on a toothed stator and a rotating bell lined with permanent magnets. An electronic speed controller uses rotor-position information to switch the phase currents in six steps per electrical cycle, so the stator field always leads the magnets and produces continuous torque.

Key facts

Configuration
12N14P: 12 stator teeth, 14 magnet poles (7 pole pairs)
Typical drone motor
“2207”: 22 mm stator diameter, 7 mm stack height
Kv rating
≈ 1,700–2,700 rpm V⁻¹ for 5-inch racing drones
Speed on 4S (14.8 V)
≈ 25,000–35,000 rpm
Commutation
6 steps per electrical cycle, 42 per revolution
Efficiency
≈ 80–90 % at moderate load

Parts you can explore (11)

In the 3D model

Rotate and take apart the model, follow a guided tour of what each part does and why it’s needed, change it with a live slider, and test yourself with a short quiz. Free, no sign-up.

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